Profitability with special bearings in the manufacturing process

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How to achieve profitability with special bearings?

The choice of bearings can determine how well a product meets customer requirements. So a company’s reputation depends on how well these rotating elements do their job.

It’s not just about speed, load, and temperature. Size, durability, friction, noise, and ease of installation are just some of the additional factors that affect not only performance but also overall cost.

Custom versus catalog

When there is a need for bearing, a designer’s first instinct is often to reach for the product catalog. Yes, design is compromised and performance is affected. But isn’t that cheaper and faster than sourcing custom-bearing assemblies?

No, it isn’t. To put it simply, a custom bearing will do exactly the job that is required. Anything else is either over-specified, meaning you’re paying for features you don’t need, or under-specified. Which can lead to premature failure during operation. In addition, by eliminating long supply chains and extended testing, a customs warehouse can actually mean a shorter time to market and lower costs.

Avoid design compromises

Catalog bearings come in standard sizes that rarely fit the available space. This presents the designer with the choice of either adding more space or using a bearing that may not have all the features needed.

The alternative is to talk to a custom-bearing manufacturer. After thoroughly understanding the requirements, specialized bearing engineers can usually design a custom product that fits without making the product larger, heavier, and more expensive.

Sometimes it is even possible to improve the product in ways the designer did not expect, such as adding features or changing the materials used. For example, many standard bearings made of 52100/GCr15 material. Changing to a special material that has a higher load-carrying capacity, for example, may allow the use of smaller or thinner races. If warranted due to environmental or chemical exposure, specialty stainless steel materials may be more advantageous.

Product-specific requirements

In some applications, it is important that bearings generate as little noise as possible. In others, the focus may be on low friction or protection from aggressive cleaning agents. When designing a custom bearing, the design team can consider these requirements from the outset. This is almost always a more cost-effective approach than trying to find a standard product with these characteristics.

Design for assembly and durability

Engineers who take the time to find and talk to a custom-bearing manufacturer are often surprise at the ideas that can emerge. Understanding the role of the bearing in the product can lead to ideas that simplify installation and assembly. It might also be possible to reduce loads or add protection against contamination, increasing the life of the product and improving the manufacturer’s reputation.

Increasing profitability

Standard or catalog components do not help achieve these goals: they require too many compromises and trade-offs. There is even the possibility that they will negatively impact performance and reduce sales.

Bearings provide smooth, low-friction, low-noise motion. Therefore, it is important to use the best bearings for the application. The starting point is to talk to a custom bearing manufacturer. For details, please visit: https://www.abdultraders.com/

 

 

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